The challenge of climate change, combined with the need to continuously increase productivity by improving time and cost of process, force the automotive industry to find optimal solutions through the best innovations and adaptations in processes and facilities.
A good example of how a leader in the industry undertakes this challenge is found in the Ford factory in Almussafes, Valencia, and in the hands of BASF and its Coatings Operating Division, optimizing existing processes and offering new technical solutions with a portfolio of cutting-edge products. BASF supplies Ford Valencia with CathoGuard, a corrosion protection E-Coat. It protects surfaces, edges and cavities or hard-to-reach areas of a car's body against corrosion.
A process that requires the Electrodeposition tank itself to be in optimal cleaning conditions. Here, BASF, through its Chemetall brand, also offers a cutting-edge solution in the industry. Its Gardostrip product is, according the company, the most efficient paint cleaning technology, designed to remove paint and other organic finishes from metal substrates, and which at the Almussafes factory has contributed to the process with the best results. The high-efficiency cleaning agent Gardostrip removes paint residues from a variety of metal substrates such as in this case, stainless or coated steel, without damaging its protective coating.
A process that requires the Electrodeposition tank itself to be in optimal cleaning conditions. Photo: BASF Chemetall
The cleaning product Gardostrip, offers compared to other methods, clear advantages for the Ford factory, according to BASF Chemetall sources:
Daniel Fernandez Ramos, Paint Area Manager, Ford Valencia, determined "We used Gardostrip in the last electro coat chemical cleanings with very good results; Higher cleaning power, less emissions to the atmosphere and lower cost in comparison with the solvant mixtures we had been using previously”
Chemetall offers a formulation adapted to any installation and its equipment, taking into account various conditions or characteristics in the facilities of its customers. The great ability to adapt to its customers is a strategic feature of the BASF group.
With BASF's E-Coat automotive coating technology: CathoGuard, provides the optimal solution for corrosion protection of bodies, as well as for all metal parts, including rims, axles, etc. BASF stands out for its high performance and respect for the environment in its brands. In addition, it offers solutions that meet the new requirements of electric vehicles, enabling future mobility.
Success story published in AutoRevista número 2.371
Reconocen a Jose Arreche (SEAT S.A), María Pilar Carruesco (AutoForm), Antonio Cobo, Eduardo González y KUKA.
Del 20 al 21 de noviembre se ha celebrado Advanced Manufacturing Madrid, evento que aúna los salones MetalMadrid, Composites Madrid y Robomática. La cita, como de costumbre, ha tenido lugar en IFEMA MADRID y ha reunido a más de 600 expositores.
Más de 8.000 asistentes presenciales en IFEMA MADRID de. 19 al 21 de noviembre.
Gracias a la realidad aumentada, los operarios pueden acceder a procesos guiados que mejoran su aprendizaje y experiencia, para logar formar a los empleados de la fábrica del futuro. Fernando Colás, CEO de Omron Industrial Automation Europa, comentó: "En un entorno de fabricación en constante cambio, integrar los mundos físico y digital no solo es una ventaja, sino una necesidad.
En su ponencia en Advanced Manufacturing Madrid “Nissan Ávila, la innovación como pilar clave en la fabricación de componentes de automoción”, Nuria Cristóbal, directora de la planta, Javier Amador, responsable de desarrollo de negocio y Luis Bajo, Corporate Communications S. Manager y moderador de la conferencia, destacan cómo la innovación, la automatización y la agilidad han sido fundamentales en la planta.